Cross Roll & Wedge Forging | Modern Group

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Cross Roll Forging

Cross Roll & Wedge Forging Services

At Modern Group, our experience and dedication to superior services allow us to help you find the best custom cross roll forging for your needs. With over 100 years of experience in forging, we know what it takes to create high-quality and precise cross roll forgings.

We offer custom cross roll forging solutions that are specific to your needs. Determining the perfect application for cross roll forgings is key for maximizing cost and quality benefits.  Our experts use cross roll simulation software along with years of cross roll design experience to offer superior options for products that exceed all expectations throughout the entire process.

Cross Roll Forging Industries

Our 800MM cross roll (wedge) can handle lengths of 30 inches and diameters between 1.5 and 4.0 inches.  We can use the cross roll to provide both near net shafts and perform shapes to help maximize gross-to-net material ratios on asymmetrical hammer forging, which provides the most material efficient designs. We can provide high-quality custom cross & wedge roll forgings for applications that include:

When you need cylindrical shapes with multiple upsets, our cross roll process at Modern Group offers the solution for your needs. To learn more about the industry applications contact us today!

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Cross Roll Forging Capacities

Our cross roll for cylindrical metal forgings can be matched for the uniqueness of your designs. The cross roll can handle ranges that include:

  • Up to 31.5 inches (800mm) (or multiple impressions totaling up to 800mm)
  • Up to 4.0 inches in diameter

Typical Cross Roll Forging Parameters

Maximum Reduction Ratio75% by area or 50% by diameter
Typical Diameter Tolerances± .030”
Minimum Corner Radii.060”
Minimum Fillet Radii.120”
Surface Finish250 Rms
Part CostLow; most efficient material designs

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Modern continually looks to expand and modernize, while remaining committed to the quality and service our customers have come to expect over our more than 100 year history.

Contract Fabrication

Modern Group partners with our customers to provide custom tube fabrication services.